The Refrigeration Cycle is a simple but amazingly clever and useful process.
In its simplest form, the refrigeration cycle consists of just 4 basic components to complete the circuit:
- A Compressor
- A Condenser
- A Restriction
- An Evaporator
That’s it. Well, that’s almost it – we also need a refrigerant to cycle inside the circuit.
As the name suggests, the refrigeration process is a cycle.
We start at the compressor, go through the condenser, then through the restriction, then through the evaporator and finally back to the compressor where the cycle starts all over again.
So let’s have a brief look at each of the components in turn. Luckily, their names are quite self explanatory:
1. The Compressor.
The Compressor can be thought of as the heart of the process.
It acts like a pump to create the circulation by compressing the refrigerant gas, creating a pressure difference that drives the refrigerant around the circuit in a continuous cycle.
2. The Condenser.
The Condenser cools and condenses the refrigerant gas coming from the compressor in to a vapour and finally in to a liquid.
3. The Restriction.
The restriction restricts the liquid refrigerant flow and creates a pressure difference between itself and the evaporator. The restriction is more commonly referred to as a METERING DEVICE as it meters the amount of refrigerant entering the evaporator.
4. The Evaporator.
The Evaporator evaporates the liquid refrigerant in to a vapour and then in to a gas before it gets back to the compressor.
5. The Refrigerant.
You may have noticed that in this very brief and simplified introduction to the components, that we have already talked about the refrigerant being a GAS, VAPOUR and a LIQUID. It is this changing of state within the refrigerant that produces the refrigeration effect, and is the main principle of the refrigeration cycle – more on this a bit later.
Here are some examples of these components and what they look like:
1. The Compressor.
The Compressor is the heart of the refrigeration cycle and comes in a vast array of sizes.
In smaller systems it is usually found inside the outdoor unit, but in large applications of multiple compressors, they are usually found inside a plant room.
2. The Condenser.
The condenser is often referred to as the ‘outdoor unit’, and that’s usually where you will find it – outdoors, mounted on the floor, wall or roof. In most air conditioning and smaller refrigeration plants, the outdoor unit will house the compressor, condenser, various electronics and in some cases, the restriction (metering device) too.
3. The Restriction (Metering Device).
The vast majority of all modern refrigeration & air conditioning systems will use one of these 3 types of metering device.
Capillary tubes are simply a length of very narrow tube that causes a restriction to the flow of refrigerant.
They are most commonly found on small refrigerators like you have in your home.
Thermostatic metering devices, more commonly termed TEV’s or TXV’s (Thermostatic Expansion Valves), are very common throughout all refrigeration systems. They use a bulb which is partially filled with refrigerant and is strapped to pipe work exiting the evaporator. This bulb senses the temperature of the refrigerant leaving the evaporator, and through pressure can open and close to vary the amount of refrigerant entering the evaporator.
Electronic metering devices, more commonly termed EEV’s or EXV’s (Electronic Expansion Valves), are a more modern and accurate version of a TEV. They are electronically controlled through data provided by an electronic temperature sensor, and can open and close multiple times every second to allow very precise control of the amount of refrigerant entering the evaporator.
To help understand the job of the Restriction or Metering Device, it can be loosely compared to the nozzle on an aerosol spray can.
4. The Evaporator.
The Evaporator is often referred to as the ‘indoor unit’, and that’s usually where you will find it – indoors inside the room being cooled (or heated in the case of heat pump air conditioning). They are usually mounted at high level on a ceiling or wall.
The Evaporator & Condenser coils are basically the same type of construction.
A long length of pipe work surrounded by aluminium fins.
They are essentially heat exchangers, similar to the radiator in a car.
5. The Refrigerant.
There are many types of refrigerants and refrigerant blends. Different refrigerants have different properties to suit the application – Air Conditioning, Cold Rooms, Freezers etc.
Refrigerants are usually referred to by an ‘R’ number, for example R32, R410A, R422D, R507.
Propane (R290), Ammonia (R717), and CO² (R744) are also currently used as refrigerants.
Before we go any further, it’s important to understand what refrigeration actually is:
The term refrigeration means cooling a space, substance or system to lower and/or maintain its temperature below the ambient one (while the removed heat is rejected at a higher temperature). In other words, refrigeration is artificial (human-made) cooling.
Wikipedia.
The important part of this definition is the ‘removed heat ‘.
Something that you perceive as ‘Cold’ is lacking ‘Heat’.
The job of a refrigeration system is simply to remove heat from where it’s not wanted.
Heat is relative – what do you consider hot?
One very important aspect to grasp when understanding the refrigeration cycle is that heat is relative.
We tend to think of heat in terms relative to our everyday experiences and situations.
At 30°C we think of it as being a BOILING HOT day!
When we take a dip in the 16°C sea on that hot day it feels FREEZING COLD!
So with a difference of just 14°C, our perception of heat has gone from BOILING to FREEZING!
But when we look at those temperatures in relation to other temperatures, the reality is very different.
If we look at the temperature of the sun at 5,500°C, our 30°C HOT day, in relation, is positively chilly. And likewise, liquid nitrogen at -200°C, makes our FREEZING COLD 16°C sea seem BOILING HOT!
When we think of the term ‘BOILING’ we instantly think of water in a kettle boiling at 100°C. We instinctively associate boiling as being 100°C. But it is important to understand that this only happens with water, at sea level, where the atmospheric pressure is at 1 bar. If we were at the top of mount Everest, where the pressure is only 0.34 bar, our water would ‘boil’ at 71°C.
The effect of reducing the pressure to reduce the boiling temperature of water is brilliantly demonstrated by boiling water at room temperature by placing the water in a vacuum:
From this it is important to forget your connection of boiling = 100°C and think of boiling as being a CHANGE OF STATE from a liquid to a gas. Some refrigerants can ‘boil’ at -40°C.
This relationship between PRESSURE & TEMPERATURE is a key factor in the refrigeration cycle process.
The changing of state within the refrigerant, from a liquid to a gas, is achieved by manipulating its pressure.
Under high pressure the refrigerant remains in its liquid state, and when the pressure is reduced the liquid refrigerant begins to ‘boil’ and change in to a vapour or gas.
If we return to the refrigeration cycle with the aid of some diagrams, we can see how these pressure changes causing changes of state within the refrigerant actually happen.
The Refrigeration Cycle – Components:
The Refrigeration Cycle – Flow Direction:
The Refrigeration Cycle – Transfer of Heat:
The heat removed from the air flowing over the evaporator makes it colder. The evaporator fan then blows this colder air back in to the space being cooled.
The heat removed is then rejected by the condenser which is outside of the space being cooled, and usually physically outside in the open air. The fan blows ambient air over the hot condensing coils. This cools and condenses the refrigerant but heats up the air blown over the condenser. That’s why when you stand in front of a condenser it’s usually blowing hot air at you.
The Refrigeration Cycle – Pressures:
The Refrigeration Cycle – Refrigerant State:
In the middle of both the condenser & evaporator, where the change of state of the refrigerant happens, the refrigerant is present in both liquid & gaseous states, and is referred to as a vapour.
The Refrigeration Cycle – Complete:
- SUPERHEAT – Is an amount of heat added to refrigerant vapour beyond its boiling point. This ensures the refrigerant is in a gas state with no liquid present.
- SATURATED – Is when the refrigerant is a vapour with both liquid & gas present.
- SUBCOOLING – Is an amount of heat removed from the refrigerant below its condensing point. This ensures the refrigerant is in a liquid state with no gas present.
Superheat is important to ensure no liquid makes its way back to the compressor. Although we described the compressor as ‘acting’ like a pump earlier, it isn’t a pump. Pumps usually move liquids by way of an impeller, where as compressors, as the name suggests, compress the volume of the gas which raises both its temperature & pressure. Liquid’s can’t be compressed, and any liquid making its way back to the compressor can cause serious damage.
Subcooling is important as it ensures only pure liquid makes its way to the metering device. This maximises the capacity, efficiency and reliability of the system.
So, looking back at our completed refrigeration cycle diagram, let’s describe the process in full:
- The refrigerant enters the compressor as a low pressure superheated gas.
- The compressor compresses the gas, changing it to a high pressure superheated gas.
- Inside the condenser the gas begins to cool and change state in to a vapour. Additional cooling inside the condenser causes the refrigerant vapour to condense in to a high pressure subcooled liquid.
- As the high pressure liquid refrigerant passes through the metering device it enters a low pressure environment, causing it to flash off in to a vapour – remember our nozzle on an aerosol spray can example from above?
- The refrigerant vapour enters the evaporator where it absorbs heat from the space being cooled, causing the refrigerant to boil. As it continues through the evaporator coil the vapour is superheated turning the refrigerant to gas before it enters the compressor and starts the cycle over again.
And there it is. THE REFRIGERATION CYCLE in its most basic and understandable terms!
If you’ve made it this far, you probably now have a good understanding of the refrigeration cycle, and we’d love to hear your comments below – Thanks for reading!
For further reading, why not take a look at our article on how the refrigeration cycle makes air conditioning so ENERGY EFFICIENT!
Very informative! As a non-professional, I can clearly figure out parts of a refrigeration system and what they do. Thank you for sharing!
I am trained as an architect and am fairly technically adept; but, honestly, I always get confused about the refrigerant cycle. I have read a bunch of articles like this one over the years, but they never quite stick. This description finally made it clear to me. Thanks! The step by step process you used is very effective.
Thanks for your kind comments Clarke, much appreciated.
This is of course the refrigeration cycle in its simplest form. There are a lot of other components, both electrical & mechanical, that are added to a system in the form of control & safety devices, but no matter how complex a system is, these basic 4 components are the heart of the system and will always be there. If you have that understanding in your head, it makes it easier to comprehend, trace systems out & fault find.
I am in school for HVAC and learning refrigerant. I always get confused about refrigerant cycle. I read alot of articles and still can’t make it stick. Just read this article and able to explain now with no problem and understand refrigerant cycle.
Thanks for your comments Vaughn, glad this little article was able to help you understand and remember the basics of the refrigeration cycle.
I currently taking a course in R & A, this step by step explanation has really helped me to grasp the basics of refrigeration cycle. I will appreciate if you send me a link to download textbooks with practice questions on this subject. Thanks Torr
Hi Ebenezer, when I was studying refrigeration the book I was always recommended and subsequently bought, which was considered ‘the bible’ of refrigeration, was Principles of Refrigeration by Roy J Dossat & Thomas J Horan – more commonly known as just ‘the Dossat’. The book is pretty old but covers the principles of refrigeration which pretty much remain unchanged.
If you google this you should be able to come across copies for sale, but be warned – it’s expensive!
I’m sure you will be able to find more modern books online that will help you with the latest technologies & control systems, but for learning the basic refrigeration principles, the Dossat is a great place to start.
Really loved the article. Great insights.
Thanks for your feedback Priyansh, really appreciated!
Im a f gas trainer and this is how i explain (nearly) ! Il be using some good choice of wording here! Thank you.
Thanks for your comments Andrew, I’m glad you found the article useful and I hope your students do too!
The principles behind the science of refrigeration has alluded me intellectually for years which by no means has slowed down my fascination with the subject.
Now, after reading this article, I can finally connect all the dots as a result of your in depth explanation accompanied with
some very useful diagrams.
There is much to be said of the genius behind this scientific development which really did end up changing the world in a very big way. Necessity was truly the mother of invention in this case, just by the lives it saves in heat related deaths every year alone.
Thank you for your comments Kevin, and you are absolutely correct about how refrigeration revolutionised the world. Not just in its ability to keep people cool, but also in preserving food and in temperature critical industrial processes – including the production of life saving medicines!
thanks so much…i have always found the principle of refrigeration very complex but yours was best explained and would stick in for a long time. the pictures were extremely helpful.
Thanks for taking the time to leave your kind comments Denise, glad our little article has helped the basics stick!
Insightful and hope you keep sharing such wonderful information with us
Excellent article. Clear, concise images summarize the text in a very orderly and easy-to-follow manner. Great work, and thank for your time and effort putting it together for our benefit.
Thanks for those kind words gview, glad you found it useful!